Senior Global Lean Engineer

Lead and execute Lean Manufacturing initiatives at the operational level to optimize productivity, reduce waste, and improve quality. Acts as a key driver of continuous improvement and supports the deployment of Lean tools across departments while mentoring junior team members.

Primary Duties and Responsibilities

• Execute Lean tools and systems including 6S, VSM, Kanban, SMED, JIT, Jidoka, Pull Systems, etc.
• Conduct detailed time studies, workflow analysis, line balancing, and value stream mapping.
• Lead Kaizen events and facilitate team-based problem-solving sessions.
• Develop and implement Standard Work and Visual Management practices.
• Collaborate with Engineering, Quality, Production, and Supply Chain to implement Lean improvements.
• Drive cost-saving initiatives and provide input into C APEX planning related to Lean activities.
• Apply root cause analysis and problem-solving methodologies to improve process performance.
• Coach junior engineers and operators on Lean principles and practices.
• Support the integration of automation and digital technologies for process efficiency.
• Ensure Lean projects comply with QMS, EMS, and OHS requirements.

Education:

• Bachelor’s Degree in Industrial, Manufacturing, Mechanical Engineering, or related field.

Experience:

• Minimum 5–7 years of hands-on Lean experience in manufacturing or industrial environments.
• Demonstrated success in leading Lean projects with measurable results.
• Experience coaching and guiding teams in Lean methods.

Certifications:

• Lean Six Sigma Green Belt required (Black Belt preferred).
• Knowledge of ISO standards, QMS, EMS, and OHS requirements.
• Skills and Competencies:
• Proficient in Lean tools such as VSM, RCA, PDCA, 5 Whys, DMAIC, 6S, and TPM.
• Strong analytical and problem-solving skills.
• Capable of hands-on work in a production environment.
• Strong interpersonal, communication, and facilitation skills.
• Proficient in Microsoft Office (Excel, PowerPoint, Word); familiarity with ERP or MES systems is an advantage.
• Self-motivated and capable of working independently and within a team.